您好,欢迎来到阿仪网! 请登录 免费注册

诚信档案

上海爱泽工业设备有限公司

第4年

news

当前位置:阿仪网   >  上海爱泽工业设备有限公司   >   新闻动态   >   关于橡胶金属防震支架的10条建议,您知道吗?(中英文)

关于橡胶金属防震支架的10条建议,您知道吗?(中英文)

发布时间:2026/10/28 8:31:25关注度:82

图片



减振支架的作用是衰减振动。减振器的设计对于实现预期的刚度和承载能力至关重要。


本文旨在解答关于减振支架设计的一些常见问题。


The purpose of an anti-vibration mount is to attenuate vibrations. The design of the vibration isolator is key to achieve the targeted stiffness and load capacity.


This article aims to answer some of the recurrent questions about the design of anti-vibration mounts.






如何确定橡胶与金属粘接处的最大应力?

减振支架通常预期可使用多年,但环境因素(如长期暴露在阳光直射下、接触油类或其他会导致材料性能劣化的物质)可能会导致粘接处过早失效。在缺乏具体环境参数的情况下,可参考并遵循既定的最大允许粘接应力限值:


压缩应力:750 psi

拉伸应力:150 psi

剪切应力:150 psi


减振器结构中不应存在局部高应力区域,特别是在金属与橡胶的结合界面处。轮廓的急剧变化(例如由螺栓头、螺栓孔或凹痕引起的结构变化)可能会导致高应力集中点。以下是一些示例:


How do you know the max rubber to metal bond Stress?

An anti-vibration mount is expected to last for many years, environmental conditions such as exposure to direct sunlight, oils or other deteriorating agents can cause the bond to weaken prematurely. In absence of these parameters certain maximum allowable bond stresses are used and should not be exceeded.


Compression 750 psi

Tension 150 psi

Shear 150 psi


A vibration isolator should have no region of high localized stress, particularly at the interfaces of the metal and rubber. Sharp changes in profile can cause high stress points, this might be caused by boltheads, boltholes, or indentations. Below are some examples:








温度如何影响减振支架的蠕变?

在 60ºC (140ºF) 下,橡胶的蠕变量是 25ºC (80ºF) 下的 2 到 9 倍,具体取决于所用的橡胶配方。


How does the temperature affect the creeping of the anti-vibration mount?

At 60º C (140ºF) the rubber creep is from two to nine times greater than at 25ºC (80ºF) depending on the compound.








橡胶所受载荷的类型如何影响其刚度曲线的形状?

减振支架利用橡胶与金属的粘合来实现弹性。然而,根据所受载荷类型的不同,这些支架可能会表现出不同的刚度值。


How does the shape of the stiffness curve change according the type of loading on the rubber?

Anti-vibration mounts use rubber bonded to the metal to achieve an elasticity. However, depending on the type of loading the mounts receive they can exhibit different stiffness values.



压缩载荷

“压缩”一词是指弹性元件在外部作用力方向上的尺寸(厚度)减小。受压缩的弹性体表现出非线性(硬化)刚度特性,当应变超过 30% 时,这种硬化现象尤为明显。压缩载荷常用于实现较低的初始刚度(以利于隔振),同时在受到冲击激励时提供较高的最终刚度(以限制动态位移)。由于压缩载荷具有非线性硬化特性,它在储能方面的效率最低;因此,若主要目标是衰减力或加速度的传递,则不建议采用这种加载方式。(任何弹簧所储存的能量,即为载荷-位移曲线下方的面积。)


剪切载荷

如上图所示,剪切载荷是指作用于弹性元件上的力,使相邻部分沿相反方向发生相对滑动。弹性体在受剪切时,其弹簧常数在剪切应变达到约 200% 之前几乎保持线性。得益于这种线性的弹簧常数,剪切载荷成为隔振器首选的加载方式;在简单的“弹簧-质量”系统中,无论动态剪切应变大小如何,它都能提供恒定的频率响应。在需要衰减力或加速度传递的冲击隔离应用中,剪切载荷也十分有效,因为与压缩载荷相比,它具有更高的储能效率。


拉伸载荷

拉伸载荷是指弹性元件在外部作用力方向上的尺寸(厚度)增加。受拉伸的弹性体表现出非线性(软化)的弹簧常数特性。在相同的位移下,拉伸载荷的储能效率高于剪切或压缩载荷。正因如此,拉伸载荷有时会被用于冲击隔离系统。然而,通常不建议采用拉伸载荷,因为它会对弹性体与金属之间的粘接部位产生载荷,可能导致材料过早失效。


屈曲载荷

当外部施加的载荷导致弹性元件发生弯曲或折叠(且方向垂直于作用力方向)时,即产生屈曲载荷。利用屈曲刚度特性,可以兼具“软化”刚度特性(对应载荷-位移曲线的初始阶段)和“硬化”刚度特性(对应载荷-位移曲线的后续阶段)的优势。因此,屈曲模式能够提供较高的储能能力,非常适用于那些对力和加速度传递有严格要求,且在承受过大的瞬态动态载荷时需要进行限位(即限制运动幅度)的减隔振装置。某些弹性缓冲泡沫材料以及经过特殊设计的弹性隔振器,就表现出这种刚度特性。但需要注意的是,即使是简单的压缩构件,当其长细比(即未受载时的长度与宽度之比)超过 1.6 时,也会发生屈曲。


在实际应用中,上述各类受载方式常被组合使用,从而形成复合的载荷-位移特性。以压缩型隔振器为例,若将其倾斜安装(而非通常的垂直安装),情况便有所不同:当承受垂直向下的载荷时,它表现为压缩-剪切复合型隔振器;而当承受垂直向上的载荷时,它则表现为剪切-拉伸复合型隔振器。


Compression Loading

The word compression is used to indicate a reduction in the dimension (thickness) of an elastomeric element in the line of the externally applied force. The stiffness characteristic of elastomers stressed in compression exhibit a nonlinearity (hardening) which becomes especially pronounced for strains above 30 percent. Compression loading is frequently employed to provide a low initial stiffness for vibration isolation and a relatively high final stiffness to limit the dynamic deflection under shock excitations. Because of the nonlinear hardening characteristics of compression loading, it is the least effective type of loading for energy storage and therefore is not recommended where the attenuation of force or acceleration transmission is the primary concern. (The energy stored by any spring is the area under the load-deflection curve.)


Shear Loading

Shear loading, illustrated in the above figure, refers to the force applied to an elastomeric element so as to slide adjacent parts in opposite directions. An almost linear spring constant up to about 200 percent shear strain is characteristic of elastomer stress in shear. Because of this linear spring constant, shear loading is the preferred type of loading for vibration isolators because it provides a constant frequency response for both small and large dynamic shear strains in a simple springmass system. Shear loading is also useful for shock isolators where attenuating force or acceleration transmission is important, because of its more efficient energy storage capacity when compared to compression loading.


Tension Loading

Tension loading refers to an increase in the dimension (thickness) of an elastomeric element in the line of the externally applied force. Elastomers stressed in tension exhibit a nonlinear (softening) spring constant. For a given deflection, tension loading stores energy more efficiently than either shear or compression loading. Because of this, tension loading has been occasionally used for shock isolation systems. However, in general, tension loading is not recommended because of the resulting loads on the elastomer-to-metal bond, which may cause premature failure of the material.


Buckling Loading

Buckling loading, occurs when the externally applied load causes an elastomeric element to wrap or bend perpendicular to the applied load. Buckling stiffness characteristics may be used to derive the benefits of both softening stiffness characteristics (for the initial part of the loaddeflection curve) and hardening characteristics (for the later part of the loaddeflection curve). The buckling mode thus provides high energy-storage capacity and is useful for shock isolators where force or acceleration transmission is important and where snubbing (i.e., motion limiting) is required under excessively high transient dynamic loads. This type of stiffness characteristic is exhibited by certain elastomeric cushioning foam materials and by specially designed elastomeric isolators. However, it is important to note that even simple compressive elements will buckle when the slenderness ratio (the unloaded length/width ratio) exceeds 1.6.


Combinations of the types of loading described above are commonly used, which result in combined load-deflection characteristics. Consider, for example a compression type isolator which is installed at an angle instead of in the usual vertical position. Under these conditions, it acts as a compression-shear type of isolator when loaded in the vertical downward direction. When loaded in the vertical upward direction, it acts as a shear-tension combination type of isolator.







橡胶截面形状如何影响减振支架的刚度?

减振支架中橡胶部分的成型形状,对其载荷-变形曲线有着重大影响。以下列举了一些示例,说明了支架的形状与设计如何影响其刚度。

How does the rubber profile shape affect the stiffness of the anti-vibration mount?

The moulded shape of the rubber section of the vibration isolator has a great impact on the load deflection curve of the mount. Below are some examples of how the shape and design of the mount affects the stiffness of the anti-vibration mount.



品牌概述
AMC 是1969年创立于西班牙的振动与噪声控制制造商,专注为工业与建筑领域提供减振支架及隔音复合材料解决方案。品牌以橡胶、金属、弹簧及Sylomer微孔聚氨酯复合应用为核心,产品涵盖橡胶-金属减振支架、液压悬置、钢丝绳减振器、弹簧隔振器及Sylomer浮筑地坪与隔声系统,并提供振动计算与声学选型支持。产品广泛应用于工业机械、建筑声学、医院设备、船舶动力、轨道交通及商用车悬置等领域。

作为高端工业产品一站式服务平台,爱泽工业专注为工业机械、建筑声学、医疗设备、轨道交通、船舶动力及商用车等领域提供相对全面的振动与噪声控制产品及解决方案。

我们整合欧美优质资源,汇聚西班牙 AMC、瑞典 Trelleborg、奥地利 Getzner、德国 GMT Rubber、美国 Fabreeka 等品牌,产品线覆盖减振支架、液压悬置、钢丝绳减振器、弹簧隔振器及Sylomer浮筑地坪与隔声系统,从工业设备减振、建筑隔声,到医院MRI与手术室隔振、船舶动力及商用车悬置,提供全系产品与工程选型支持。





-END-

图片

爱泽工业专注对全球高端工业产品的研究及市场应用

为中国制造提供更多权威有效的工业产品及行业讯息

图片


欢迎大家私信感兴趣的内容

或者将您在工业领域遇到的问题留言在下方

我们很乐意为您解答


图片声明:

-文章转载自AMC,由爱泽工业翻译,如有侵权,请联系删除!

-如有偏颇,欢迎指正!

图片

图片




快速导航

在线咨询5分钟应答

提交