A. Features The size of vessel can be decided upon the working volumes of real media and we provide interchangeable vessels that are convenient to scale up vessel among the various size of vessels such as 1L, 5L, 7L and 10L. This system can be employed for batch fermentation, fed-batch fermentation and continuous fermentation with microprocessor that displays Temp, pH, DO, agitation and peristaltic pumping controls of fermentation procedure on the control panel. Agitation motor speed controlled by Dissolved oxygen rate in the DO mode automatically. Software produces real time data, graphics and also provides data logging function and analysis of every single phase of fermentation process. Computer controls and data control (input and retrieve) : Time length of collecting data is longer than normal data recorder. Data conversion function with excel file and it reads efficient data collection from fermentation process. Reduce monitoring time. pH, DO offset : A operating instant of pH can be setting up by user, which resolve any control problem’s are occurred. User can choose feeding time so as to have stability and controllability. DO value from Dean band lead to certain point of feeding. User can choose feeding time so as to have stability and controllability. DO value from Dean band lead to certain point of feeding. B. Specification ; Standard Accessories 1. Control System (BIOG-Micom) Intergrated microprocessor controller Digital Display : Agitation (rpm), pH, DO, Temperature, Peristaltic pump On/Off time, DO control rate pH control : PID, maintained within 2 ~ 12 pH of setpoint selectable dead band of 0.01 pH pH resolution : 0.01 pH, pH control accuracy : 0.05 pH DO control : 0 ~ 100% (display 0~200%) DO accuracy : 1% Temp. control : PID, 8 ~ 80℃ Temp. accuracy : ±0.1℃ Agitation control : PID, 50 ~ 1,200rpm Anti-foam control : Conductivity, Auto/Manual/Stop, On/Off time setting (0 ~ 99 sec) Peristaltic pump : Acid, Base, Anfi-foam, Feed Pump control : Auto/Manual/Stop, On/off time setting (0 ~ 99sec) DO control Mode : Automatic agitation speed control (DO mode), DO control rate : 0 ~ 9 step pH Calibration : 7 pH, 4 pH, 10pH DO Calibration : 0 %, 100% Foam sensitivity : user control Status : Motor, Heater, Cooler, Acid/Base/Feed/Anti-foam peristaltic pump On/Off Communication : RS-232C DO stat-fed-batch fermentation : automatic feeding of nutrient by DO value 2. Vessel – T1.5 W1 SINGLE Total Volume : 1.5ℓ( working volume 1ℓ) Vessel size : Inside diameter 130mm, Vessel height 220mm (1:1.7) Vessel material : Borosilicate glass 3. Vessel – T3W2.5ℓ SINGLE Total Volume : 3ℓ( working volume 2.5ℓ) Vessel size : Inside diameter 130mm, Vessel height 220mm (1:1.7) Vessel material : Borosilicate glass 4. Vessel – T5W3ℓ SINGLE Total Volume : 5ℓ( working volume 3ℓ) Vessel size : Inside diameter 145mm, Vessel height 300mm (1:1.2) Vessel material : Borosilicate glass 5. Vessel – T7W5ℓ SINGLE Total Volume : 7ℓ( working volume 5ℓ) Vessel size : Inside diameter 170mm, Vessel height 310mm (1:1.8) Vessel material : Borosilicate glass 6. Vessel – T10W7ℓ SINGLE Total Volume : 10ℓ( working volume 7ℓ) Vessel size : Inside diameter 190mm, Vessel height 355mm (1:1.8) Vessel material : Borosilicate glass 7. Vessel – T1.5 W1 DOUBLE Total Volume : 1.5ℓ( working volume 1ℓ) Vessel size : Inside diameter 130mm, Vessel height 220mm (1:1.7) Vessel material : Borosilicate glass 8. Vessel – T3W2.5ℓ DOUBLE Total Volume : 3ℓ( working volume 2.5ℓ) Vessel size : Inside diameter 130mm, Vessel height 220mm (1:1.7) Vessel material : Borosilicate glass 9. Vessel – T5W3ℓ DOUBLE Total Volume : 5ℓ( working volume 3ℓ) Vessel size : Inside diameter 145mm, Vessel height 300mm (1:1.2) Vessel material : Borosilicate glass 10. Vessel – T7W5ℓ DOUBLE Total Volume : 7ℓ( working volume 5ℓ) Vessel size : Inside diameter 160mm, Vessel height 330mm (1:1.7) Vessel material : Borosilicate glass 11. Vessel – T10W7ℓ BOWL Total Volume : 10ℓ( working volume 7ℓ) Vessel size : Inside diameter 190mm, Vessel height 355mm (1:1.8) Vessel material : Borosilicate glass 12. Vessel – T14W10ℓ BOWL Total Volume : 14ℓ( working volume 10ℓ) Vessel size : Inside diameter 190mm, Vessel height 500mm (1:2.6) Vessel material : Borosilicate glass 13. Vessel Parts Top Plate : pH, DO, Anti-foam, Temperature, Inoculation, Sampling, Feeding etc. Air Condenser : Pyrex glass, 150mm Silicon tube : ID2mm x OD5mm (10 m) Ring Sparger Vessel glass packing Vessel port packing 14. Agitation (top drive) Easy couple or uncouple of shaft. Motor speed control based on the setting RPM parameter. Automatic agitation motor speed control by DO value. Drive motor : High torque magnetic DC motor, 60W, 220V, 60Hz Agitation speed : 50 ~ 1200rpm Driving type : Top drive, Single mechanical seal Drive coupling : Direct coupling, Easily uncoupled for removal of vessel Speed encoder : Magnetic hall sensor Foam impeller : Foam breaking impeller Impeller : Six blades, disc turbine impeller, 2ea Baffle : Vertical four plates 15. Aeration Sparger : Removable ring sparger(SUS316L) Inlet filter : 0.2 µm filter interchangeable and repeatedly autoclavable Air Flow Meter : Ratio meter with needle valve for flow rate adjustment Air flow rate : 0 ~ 10 nl/min Air pressure . : 0 ~ 2 kg/㎠ 16. pH electrode with cable pH Electrode : Mettler Toledo or Hamilton Sterilization : Autoclavable Holder : 12Φ, SUS 316L Range : 2~12 Control : PID, maintained within 0.01 pH of setpoint Selectable deadband of 0.01pH also available via keypad 17. Dissolved oxygen electrode with cable D.O Electrode : Mettler Toledo or Hamilton Measuring principle : polarographic type Sterilizing Temp. : 121℃ for 30 min Holder : 12Φ, SUS 316L 18. Anti-foam electrode Measuring principle : Conductivity type Material : SUS 316L/Teflon 19. Micro tubing pump (Peristaltic pump) pH control : Two peristaltic pump for acid and base reagent bottle. Anti-foam agent feeding : One peristaltic pump for anti-foam agent bottle. Nutrient feeding : One peristaltic pump for nutrient reagent bottle. Control : Four pumps each assignable to a wide variety of functions for control of acid, base, foam, and feed Motor speed : 14.4 rpm Flow rate (ml/min) : 0.3㎖(0.5mm), 0.72㎖(0.0.8mm), 3.06㎖(1.6mm), 11.3㎖(3.2mm), 22.9㎖(4.8mm) Silicone tube size : 0.5 ~ 4.8 mm Pump model : Watson Malow 102R 20. Reagent Bottle Reagent bottle : Pyrex (250㎖), PTFE filter 0.2㎛, Diameter 25mm Acid, base, anti-foam, feed bottle C. Optional Accessories 1. Air Compressor Device to supply air into fermentor system. 100% oil-free compressed air. Air purification can be done by using oil-free air compressor because oil does not contact to piston ring. Air Flow : 30 L/min Power : 1/2 HP, 10A Compressing Method : one stage pressure method Cooling : Air cooling Exterior dimension : 1,160(L) x 407(W) x 842(H)/mm Pressure : 7.5 ~ 9.9 kgf/㎠ 2. Fermentor control software BioG series Fermentor Control Program - BioStation 3.0 - is the reliable fermentation processing system that monitors and controls of operating the unit under the Windows 98/Me/2000 environments. Real time & multi data trends function : Providing real time data & trends. Multi trends graphs. Reliability of system : Provides reliable control system with communication in any hazard computer cases. Graph Screen : Gives real time data as a graphs for rpm, temp, DO and pH. Press each button of rpm, temp, D.O and pH to give you multi data trend graphs. View Excel : Displays and saves date, time, rpm, temperature, DO. Displays data based on data saving periods between 10 seconds and 1800 seconds (30minutes) 3. Chiller Cooling system for fermentor temperature control Built in microprocessor control Size : 480W x 410D x 940H /mm, Refrigeration : 1/4 HP X 2 Cooling Tank
科信公司24小时免费咨询电话:闻经理 13592654176酵素简介 常见的水果、蔬菜、糙米、菇类、药食同源中药等都可以做为微生物酵素发酵的原料。微生物酵素生产工艺的特点是:为了防止杂菌生长和产生酒精,可加入酿造米醋及比较高浓度的异麦芽糖蔗糖或红糖等;发酵周期比较长,一般为几个月至 2年等。也有采用二次发酵工艺,即经过后熟工艺 得到微生物酵素产品。产品形式有液状、膏状、粉状及固体颗粒等。
酵素是在所有活的动、植物体内均可发现的物质,它是维持身体正常功能、消化食物、修复组织等必需的。常见的水果、蔬菜、糙米、菇类、药食同源中药等都可以做为微生物酵素发酵的原料。微生物酵素生产工艺的特点是:为了防止杂菌生长和产生酒精,可加入酿造米醋及比较高浓度的异麦芽糖蔗糖或红糖等;发酵周期比较长,一般为几个月至2年等。也有采用二次发酵工艺,即经过后熟工艺 得到微生物酵素产品。产品形式有液状、膏状、粉状及固体颗粒等。
水果酵素生产整个过程的控制方式是以100%的日本原菌种来控制,水果酵素的发酵全部是以单一发酵,整个作用阶段从原料进来到清洗、干燥、裁切、发酵、鳌合,至少365天以上的时间来萃取,然后经由品管控制、填充包装最后出仓。
常见的水果酵素饮料
常见的水果、蔬菜、糙米、菇类、药食同源中药等都可以做为微生物酵素发酵的原料。微生物酵素生产工艺的特点是:为了防止杂菌生长和产生酒精,可加入酿造米醋及比较高浓度的异麦芽糖蔗糖或红糖等;发酵周期比较长,一般为几个月至 2年等。也有采用二次发酵工艺,即经过后熟工艺 得到微生物酵素产品。产品形式有液状、膏状、粉状及固体颗粒等。
生产流程:
选材 -> 清洗 -> 干燥 -> 裁切 -> 发酵 -> 鳌合 -> 品管控制 -> 填充包装 -> 出仓
生产工艺:
水果酵素采用传统工艺发酵,发酵过程分三个阶段: 酵母菌发酵、醋酸菌发酵和乳酸菌发酵。
第一阶段:酵母菌发酵——酵母菌发酵阶段将大分子分解成小分子,把淀粉分解成二氧化碳和酒精,也叫糖化作用。
第二阶段:醋酸菌发酵——醋酸菌发酵阶段将酒精分解掉,这个阶段也叫醋化作用。
第三阶段:乳酸菌发酵——乳酸菌发酵阶段乳酸在反応作用下产生益生菌,这个阶段也叫熟成作用。
科信公司简介:
温州市科信轻工机械有限公司是一家专业从事流体设备与配件的设计和制造企业,业务范围涉及饮料工程、酒类工程、食品工程、乳品工程和水处理等工程领域。主营产品有:饮料灌装生产线、纯净水生产设备、桶装水灌装生产线、易拉罐灌装生产线、植物蛋白饮料生产线、(含气)碳酸饮料生产线、维生素功能饮料生产线、果汁饮料生产设备、红酒生产线、白酒生产线等等(果蔬饮料、八宝粥、食用油、调味品、蜂产品、化妆品等多种全套生产线设备)各种饮料机械灌装设备、包装设备与配套产品,满足各种不同类型的客户需求,我们还提供工艺设计、建厂指导、机械制造、安装调试、售后服务、技术培训、饮料技术配方等一条龙交钥匙工程服务。
公司成立二十年来赢得了国内外广大客户的信赖和有关政府部门的大力支持,通过了ISO9001-2000质量体系认证和HACCP食品安全管理体系认证,同时被评为“信得过的企业”,“重合同、守信用单位”,“AAA级资信企业”,“中国饮料机械十佳名优品牌”等荣誉称号。
科信公司形成了高效、高产、高自动化的饮料生产线产能最高可达每小时40000瓶,科信公司的结合国内外先进技术研发的高速易拉罐灌装机,更是填补了国内高端易拉罐灌装设备的空白。更在啤酒、凉茶、植物蛋白饮料等易拉罐饮料的生产过程中得到验证!
科信公司是国内顶级饮料设备生产厂家之一,科信公司凭借过硬的技术和优质的优惠服务不断的成长壮大,以下生产线是科信公司2014年重点推荐的产品
1、桶装水生产线(3加仑+5加仑)
2、小瓶水生产线(500ml-1500ml)
3、果汁饮料生产线(各种果汁、蔬菜汁、蜂产品、维生素饮料、功能性饮料等 500ml-2000ml)
4、果粒饮料生产线(鲜榨鲜果汁、蔬菜汁等含颗粒饮料 500ml-2000ml)
5、碳酸饮料生产线(汽水、雪碧、可口可乐、果味汽水等含气饮料 500ml-2000ml)
6、易拉罐饮料生产线(八宝粥、杏仁露、六个核桃等不含气易拉罐饮料+汽水、雪碧、可口可乐等含气饮料 210ml-350ml)
7、红酒生产线(葡萄酒、香槟等 750ml-1500ml)
8、白酒生产线(白酒、黄酒、米酒等 100ml-500ml)
【售后服务】 我们一贯遵循“客户至上,至善至美”之经营理念,致力于为客户提供迅捷、周到的服务。在完善产品质量的同时,始终把为客户提供优良服务作为公司赢得市场的关健。在任何地区,都能得到我们专业技术人员最及时优质的服务,产品一年免费维修,终身维护。
温州市科信轻工机械有限公司生产厂址:温州市龙湾区
营销地址:郑州市南四环与嵩山南路交叉口向西600米科信机械
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